DV Hydraulics designed and delivered a custom hydraulic installation for powering a port crane. The system was tailored entirely to the client's technical and operational requirements, with key goals: maximum precision, smooth movement, and total peace of mind throughout the project.

From engineering to commissioning, DV Hydraulics took full responsibility — allowing the client to focus entirely on achieving the required unloading capacity without technical concerns or delays.

Installed in the crane’s machine room, the system was built to perform reliably in extreme temperature conditions. Integrated heating and cooling ensure smooth operation in both hot and cold environments.

The hydraulic control system provides exceptionally smooth and precise motion — essential for demanding port applications.

Specifications of the custom hydraulic installation:

• 51.5 kW installed power via power-controlled variable piston pumps

• Redundant pump configuration: one pump takes over in case of failure

• Controls two luffing cylinders (137 tons lifting capacity each) and two kicking cylinders (42 tons pulling, 25 tons pushing)

• Proportionally controlled load-holding valves ensure accurate and fluid movement

• Easy to check proportional valve stands located close to the cylinders for fast and stable response

• Safety valves mounted directly on the cylinders for maximum safety.

• Easy maintenance: accessible filters above the drip tray and lockable cylinder outlets

• Digital monitoring of pressure, oil temperature, fluid level and more for quick diagnostics

• Data logging system included for remote support and performance analysis

In addition to the custom hydraulic power unit , DV Hydraulics provided the full control setup of the unit, custom pipework, and on-site commissioning in Eastern Europe.

Thanks to remote support and detailed technical documentation, the client can operate the system confidently — without worrying about complexity or faults.

From concept to commissioning, DV Hydraulics took full ownership of the project — delivering a robust, efficient, and future-proof hydraulic installation tailored to the exact needs of the crane and port operations.

Looking for a trusted partner for a custom hydraulic drive system or hydraulic installation? Contact us via +32 3 888 60 00 or info@dvhydraulics.be – we’d be happy to assist!