DV Hydraulics developed a complete custom hydraulic installation for a client aiming to modernize their existing production capacity. The project involved building a retrofit installation for a 4000-ton press, fully integrated into a shipping container with advanced fire safety features.

After the first installation proved the press functioned perfectly, the other six followed quickly.

Thanks to this well-considered retrofit solution, the client was able to modernize their presses rapidly without prolonged downtime. Each installation was delivered turnkey as a Plug & Play unit and seamlessly integrated with the existing machine park.

Technical specifications of the custom hydraulic installation

• Containerized setup for compact and mobile integration without major building modifications

• Motion control of 10 axes with precision and variable speed via proportional valves

• Valve cabinets located next to the press, easily accessible and protected against contamination

• Fire detection by fusible wire, linked to automatically closing air inlets

• Reduction in fire insurance premiums thanks to integrated safety measures

• Uniform design following a successful proof of concept on one press

• Complete engineering, construction, and testing done in-house at DV Hydraulics

• CE-compliant documentation provided upon delivery

Retrofit for presses with focus on safety and performance

These custom hydraulic installations provide an efficient and future-proof solution for press retrofit. The combination of modular container construction, and fire safety ensures high reliability with minimal impact on the existing production environment.

The client benefits from:

• Fast installation without building modifications

• Single point of contact for engineering, realization, and commissioning

• Lower insurance costs thanks to smart fire protection

• Simplified maintenance through standardized design

This project is a strong example of how custom hydraulic solutions contribute to the modernization of industrial installations.

Looking for a retrofit solution or custom hydraulic installation?

DV Hydraulics delivers durable, safe, and precise custom hydraulic systems, perfectly tailored to your production process.

Contact us at +32 3 888 60 00 or info@dvhydraulics.be – we are happy to assist you with a solution perfectly suited to your retrofit project or industrial application.