Custom retrofit of hydraulic system for 800-ton shear with electronic pressure, flow and power control

Hydraulische installatie schaar

DV Hydraulics designed and built a compact, high-performance custom hydraulic installation to operate an 800-ton industrial shear.

The system features a Parker PV Plus PV360 pump, equipped with electronic control of pressure, flow and power, ensuring full control and top-tier performance. This solution is engineered for heavy-duty industrial applications, where power, precision, and reliability are key.

High-performance specifications:

  • Parker PV Plus PV360 pump with electronic regulation of pressure, flow, and power – delivers up to 612 l/min with a maximum pressure of 350 bar

  • Custom-built manifold block designed for compact and efficient hydraulic control

  • Compact design allows for fast, simple integration into existing machine setups

  • Fully integrated control cabinet, enabling safe and precise operation

  • 1,500-liter reservoir, suitable for heavy and continuous operation

  • Offline cooling and filtration extends oil life and reduces maintenance needs

  • Real-time monitoring of pressures, oil temperature, levels, and filter contamination – simplifies diagnostics and servicing

  • On-site commissioning and setup by our experienced technicians

Smart control, maximum efficiency

The combination of the electronically controlled PV Plus pump and custom manifold block gives operators full command over speed, pressure, and energy consumption. This results in highly efficient and energy-conscious cutting performance.

Plug & play system built for industrial demands

This system was delivered as a plug & play solution, enabling quick integration into the production line without long downtimes. Thanks to its compact footprint, the unit was seamlessly installed in the existing setup, allowing the conversion to take place during a scheduled two-week summer shutdown.

Looking for a custom hydraulic system for heavy-duty applications?

DV Hydraulics provides powerful, reliable, and intelligent hydraulic solutions for industrial shears, presses and other installations.

Contact us today: +32 3 888 60 00 info@dvhydraulics.be

We’ll gladly help you design a hydraulic system tailored to your specific production needs.