DV Hydraulics designed, built, and delivered a complete 140-ton hydraulic press, fully tailored to the specific needs of the customer. This industrial press solution combines power, precision, energy efficiency, and safety in one advanced system.

The press is equipped with a dual hydraulic cylinder, an ATOS Group servo pump system, and multiple integrated safety components — a future-proof solution for manufacturing companies focused on performance and sustainability.

Custom-Built Hydraulic Press with Dual Cylinder Configuration

DV Hydraulics is known for its custom-designed hydraulic systems. This press was also entirely developed and built in-house – from concept to final product.

The dual-cylinder setup enables a wide and precise force range:

• Main cylinder (280 mm bore): force control between 15 and 140 tons.

• Secondary cylinder (100/70 mm, 400 mm stroke): fine force regulation between 1.5 and 15 tons.

A Robust and Rigid Structure

The press is constructed with a pre-tensioned column frame:

• Fully nickel-plated to prevent corrosion.

• Equipped with T-slots for tooling installation.

• The press block is engineered for a maximum deflection of 0.2 mm over 1100 mm.

This design enables both heavy-duty operations and high-precision tasks to be performed with reliability and control – ideal for cutting, forming, or assembly processes.

Whisper-Quiet Servo Pump: Energy-Efficient and Low Maintenance.

Even though DV Hydraulics has extensive experience in building custom servo pump systems, this project used the standardized SSP servo pump unit from ATOS Group.

This smart choice allowed us to offer a cost-effective and energy-efficient hydraulic solution without compromising on performance.

Key benefits of the ATOS SSP servo pump system:

• Up to 82% lower energy consumption than traditional hydraulic systems

• Whisper-quiet operation – improved ergonomics and reduced noise pollution

• No heat generation – no external cooling required

• Compact and low-maintenance design

• Full electronic control of force and speed

These features make it the ideal choice for companies investing in energy-efficient production systems.

Maximum Safety Through Integrated Safety Components

Safety was a top priority throughout the development of this project. The hydraulic press installation is equipped with:

• A light curtain for hand detection.

• Multiple safety valves, fully integrated into the hydraulic safety circuit.

• A design that complies with the latest Machinery Directive and safety standards.

Thanks to this integrated approach, the result is an extremely safe hydraulic press that allows operators to work efficiently and with confidence.

Plug & Play Installation with Full On-Site Support

The entire hydraulic system was prepared in Belgium and delivered to the customer’s site as a plug & play solution. Our experienced technicians handled the on-site installation and commissioning, enabling the client to resume production quickly, with minimal downtime.

Looking for a Safe, Energy-Efficient, and Custom Hydraulic Press?

DV Hydraulics delivers durable and high-performance hydraulic press solutions, tailored to your production needs. Whether you're looking for a powerful cutting press, servo-controlled cylinders, or quiet hydraulic systems – we’re here to help.

Contact us at +32 3 888 60 00 or email info@dvhydraulics.be. We’ll work with you to develop the perfect safe and energy-efficient hydraulic installation for your specific application.